Working
With Flexible Liners
Use of flexible pond liners such as
EPDM or PVC allows for a tremendous degree of customization
in the design of the pond, but can be a bit tricky
to install. With patience and diligence, and by adhering
to the following guidelines, the desired results can
be achieved with a minimum of grief.
Always start with a larger sheet of
liner than seems to be called for. A surprising percentage
of the excess will be absorbed into the various folds.
It is wise to wait until the pond is excavated before
purchasing the liner. Measure the sides and bottom
of the hole in the two longest dimensions. To calculate
the liner needed in either dimension, add the distance
down each side of the hole plus the width of the floor,
then add at least 1 m (3') extra.
Two or more pieces
of liner can be seamed (joined)
together if necessary, but it is always preferable
to create the entire water feature out of one continuous
sheet.
Seaming EPDM requires
a cleaning agent (such as Firestone's Seam Prep), two-sided
seam tape, finishing batten
tape, and a lap sealant.
The most important ingredient in a
successful seam is clean, dry joining surfaces. The
cleaner should be applied with a course scrubber to
take the shiny surface off of the liner. Cleaned surfaces
can be dried with a hair dryer or heat gun if necessary
- any wetness in the joining area will spoil the seam.
Seaming should always be done on a
flat, solid surface to avoid bubbles, ripples and other
mishaps.
A strip of seam
tape is applied to one surface and is rolled with
a laminate roller or similar device using moderate
pressure in short diagonal strokes to achieve a pressure-actuated
bond. The backing paper is then removed from the
seam tape and the other piece of liner is placed
over top and again rolled with moderate pressure.
The batten tape is
wider and has a cured outer surface. It is centered
on the edge of the seam with backing paper removed
and this too is rolled, paying extra attention to
the edges. The edges of the batten tape are then
caulked with a urethane lap sealant or marine sealant
for added protection. The seam should be allowed
to cure for at least one full day before the liner
is moved.
Seaming PVC liner
is much simpler as a liquid PVC bonding agent can be
used.
Bonding agent
is applied to both cleaned surfaces and allowed to
tack off. Surfaces are then pressed together and
rolled lightly with a laminate roller. The edge of
the seam is caulked with lap sealant or marine sealant.
When arranging
the liner in the pond, bunching will occur in corners
and curved sections. Establishing straight, tapered
folds will keep things tidy. There should be as few
folds as possible (i.e. having a few large folds
is better than having numerous smaller ones). Folds
can be 'glued' flat if desired with marine sealant.
Trimming of
excess liner should be left until the pond is fundamentally
complete (the liner should never be 'pre-cut' before
installation to the shape of the pond). Liners can
be cut with heavy duty scissors or a strong utility
knife. Be extremely careful with any cutting tool around
the liner - never leave a knife open where it might
fall and create a puncture.
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